We perform very high quality molds for plastic injection, using cutting edge machineries which allow us to reach the maximum precision of molding and fast delivery.
Moldflow analysis and co-engineering with the Customer guide the whole project planning, optimizing costs and delivery times of the final product.
Many companies throughout the years have searched for us to design and build their injection moulds. Quality, precision and efficient delivery time distinguish our success in every project developed.
What makes us different from competitors:
Customers chose us for our reliability and care we show on each project.
Here are some companies we have already worked with:
We analyse the Customers’ needs and context of its application so that we can define ideal shape and characteristics of the mold such as precision and speed of molding.
We perform evaluation for the technical solutions and arrangements to reach objectives and Customers’ requests.
The Moldflow analysis represents the most important stage on the injection mold designing. On this phase we identify and solve all the technical and mechanical problems involved in the project. We evaluate the impact of the thermoplastic material, the thickness of walls, positioning of the areas of injection, material and geometry.
We consider each problem and solve them during the designing stage, assuring more precisely the time of production.
We produce injection molds according to the co-engineering and co-design approach.
Preparatory study and analysis are performed involving all the departments in the company related it. From the acceptance of the mold all the company works smoothly coordinated, starting a fast and efficient stage of its planning.
We are able to design injection molds starting from an accomplished project which had been already used by the Customer using Reverse Engineering.
The injection mold provided is scanned and made into a 3D CAD model. From this model it is possible to implement new characteristics, adapting the mold to the processes of molding which are more appropriate to the usage of different plastic materials.
After the project being developed the injection mold goes through the production stage with an effective manufacturing of it.
We manufacture molds following the stages of the process precisely, starting from quality control on raw material which will be used to manufacture the injection mold. After this, the preparation process and the mould squaring begins and the mould starts to be shaped.
The steel block in which the mold will be formed goes through three stages:
Realization of the cooling system and drilling of mold in strategic points for the molding process;
The mold goes through the milling and turning to be roughed from excess material on it;
Final milling which refines the surface of the mold, then it is ready to the quality control.
The production of injection mould requires a last stage, polishing. The parts of the mould which will be in contact with plastic material are lapped and mirror polished. In this way we assure a higher result on the molding stage.
The company is able to produce large-volume injection moulds, with maximum weight of 55 tons.
Before being delivered every injection mold is due to functional tests to verify its quality and to assure the characteristics required by the Customer are in accordance with the agreement.
Once polished the components of the mold are ready to go through the assembling and testing. Through the mold test press a molding process is simulated testing the closing in strategic points with centesimal indicator and Prussian Blue.
To go through quality control every mold is cold and hot tested, up to a temperature of 100°. Tightness of cylinders is also tested using pressure up 260 bars.
Thanks to these controls and checks Customers receive a perfectly tested and ready to be used mold.
We produce a variety of injection molds for plastic materials, such as:
From 1981 we have been performing moulds for injection on the furnishing sector, for plastic molding components.
Production of thermoplastic molds for molding on recycled plastic polymer components.
We realize industrial molds for the injection of plastic materials for companies operating in the electrical and lighting technology field.
The processes of designing and production of injection molds are coordinated and controlled in every single stage.
To better understand in details the development of the projects in the company:
